可持续影响力企业奖

公司简介

Modeling-based Energy Optimization & Development of More Efficient & Resilient Operating Philosophy in UGDC NGL Plant. The modelling has been developing based on comprehensive data analysis and continuous improvement actions to raise overall .efficiency.

地点

Egypt

我是：

大型企业最终用户

细分类型

能量和化学物质

公司规模

5,000 万 - 2.5 亿欧元

贵公司中是否有人对这些结果的责任人？ 如果有，请提供其姓名和电子邮件地址。

Ahmed Mohamed Mohsen aabdallah@ugdco.com aabdallah8981@gmail.com

我已获得施耐德电气联系人的支持。 如果 "是"，请注明您的施耐德电气联系人姓名。

1. 您是否有制定了可持续发展战略？

否

A. 您是否制定了一个具有里程碑意义的减碳计划？ 如果是，请分享您的计划或实行路径。

B. 您或您的客户是否完成施耐德电气可持续发展学校的所有课程？

2. 您是否有实行数字化？

是

A. 您是否部署了集中式公用事业数据管理和监控软件，用于能源和碳分析及报告？

Large Excel workbook and then the data migrated to online DCS dashboard for real-time analysis and operators guidance.

B. 您是否通过计量主要能源负载来发现节能和减排的机会？

Fuel gas consumption in significant energy users (gas turbines and fired heater) are measured (metered) by flow transmitters. All dependent and independent parameters and variables are compiled for comprehensive scrutinized data analysis and consumption rationalization to comprehend the system, and then to model the system's performance, then to reveal the opportunities and bottlenecks, then to optimize effectively.

C. 您是否监控能源效率和设备性能并提供切实可行的见解？

Too many efficiency figures and customized energy indicators are used to indicate equipment efficiency and most importantly, the overall plant energy efficiency indicators. For example, fired heaters are monitored by thermal/heating efficiency (Observe differences, act, load the higher efficiency, always optimize, anomalies activate inspection & maintenance activities). Turbines are monitored by their overall power system efficiency factor (a dimensionless term for the required power ratio to actual energy flow), and plant combined heat and power energy indicator indexed to the most impactful parameters as found from data analysis. Moreover, a developed actual to defined optimum ratio is developed.

D. 您是否使用电源管理和监控解决方案来监控电能质量并提高业务弹性和连续性？

Modelling-based approach is adopted to define the optimization targets. Turbines are monitored by their overall power system efficiency factor (a dimensionless term for the required power ratio to actual energy flow), and plant combined heat and power energy indicator indexed to the most impactful parameters as found from data analysis. Moreover, a developed actual-to-defined optimum ratio is developed.

E. 您是否部署了创新解决方案，以最大程度提高运营效率并实现运营数字化？

An array of analysis was established by big data compilation, daily compression power data analysis (based on adiabatic compression), daily plant heat analysis, then combined heat and power analysis (collective overview concept of analysis), then ending up with real-time analysis as a step to probable energy management digitalization. Along the mentioned array of daily comprehensive analysis, high-quality new information about opportunities and bottlenecks have been revealed for further processing and handling to effectively optimize energy consumption. A large Excel workbook was diligently utilized and then the data migrated to an online DCS dashboard for real-time analysis and operators guidance.

F. 你们是否实施了资产升级和现代化计划，以优化和延长工厂设备的使用寿命，从而避免排放？

No.

G. 您是否实行了电力和过程的数字集成解决方案，并将其作为最大程度减少能耗和优化过程的一种方法？

An array of analysis was established by big data compilation, daily compression power data analysis (based on adiabatic compression), daily plant heat analysis, then combined heat and power analysis (collective overview concept of analysis), then ending up with real-time analysis as a step to probable energy management digitalization. Along the mentioned array of daily comprehensive analysis, high-quality new information about opportunities and bottlenecks have been revealed for further processing and handling to effectively optimize energy consumption. For example, significant heat consumers were addressed and optimized and other process limitations were solved. A large Excel workbook was diligently utilized and then the data migrated to an online DCS dashboard for real-time analysis and operators guidance.

3. 您是否采取了减碳措施？

是

A. 您是否使用自动化和能源管理系统来高效控制设备和系统？

A modeling-based deeper energy management system is adopted to signify the energy system's performance abilities and limitations and act accordingly. An array of analysis was established by big data compilation, daily compression power data analysis (based on adiabatic compression), daily plant heat analysis, then combined heat and power analysis (collective overview concept of analysis), then ending up with real-time analysis as a step to probable energy management digitalization. A large Excel workbook was diligently utilized and then the data migrated to an online DCS dashboard for real-time analysis and operators guidance. Regarding the automation, one fired-heater control loop was always in manual mode and well-configured, tuned, and turned to automatic successfully. The HMI of gas turbines got closer to the operators in the control room to get closer accessibility to turbines control rather than being 1 KM away from the control room.

B. 您是否实施了提高能源效率的措施？

Direct Measurable Impact (Average Results): 10% reduction in fuel gas consumption and GHG emissions in 2023 1.14 MMSCFD fuel gas reduction 23 KTA reduction in Carbon Dioxide emissions with their potential economic impact from probable carbon credit, trade, or taxation systems Saving fuel cost/OPEX 2.33 MM$ in 2023 (6400 $/day) Projected cumulative savings are 22.7 mm$ & 225 KTA CO2 till 2030 Turbines overall power system efficiency term was raised from 0.30 to 0.34 - 0.36 and now depends on the pressure ratio. Sales gas compressors' minimum discharge pressure was limited to 57 bar and delimited now and reached 50 bar. Plant combined heat and power energy indicator (developed analytical term) enhanced from 0.17-0.18 to 0.15-0.16 (MMBTU fuel gas / feed gas MMSCFD x Grid pressure bar)

C. 您是否使用可再生能源（PPA、EAC 或现场发电）来满足至少一部分能源需求？

No

D. 您是否通过可再生能源购买协议（场外）或能源属性证书来获取能源，以最大程度减少范围 2 排放？

No

E. 您是否使用现场可再生能源发电系统产生的电力，以减少范围 2 排放？

No

F. 您是否实施了储能方案以提高弹性，并最大程度减少峰值需求和相关碳排放？ 

No

G. 您是否整合了分散的发电资产，以实现经济价值和电网影响最大化？

No

H. 您是否通过改进运营并注重提高能源效率和减碳来实现了碳减排？

23 KTA CO2 saved in 2023 by saving an average of 1.14 MMSCFD fuel gas consumption (10% reduction).

I. 您是否通过开展现代化项目，并注重提高能源效率和减碳来实现了碳减排？

J. 您是否实施了提高能源效率的措施？

Based on modeling and data analysis results and the extracted information, performed optimization for operating conditions, optimizing and standardizing human performance for consistency, establishing new energy management system, deciphered relationships, exploited the revealed opportunities, and debottlenecking and delimitation, and solving problems for units operations. For example, Debottlenecking Major Heat Consumers and Delimitation of Compressors Discharge Pressure and others.

K. 您是否与供应商一起开展了承诺计划，以减少范围 3 排放？

No

L. 您是否与上游供应商和下游分销商一起开展了承诺计划，以跟踪和减少范围 3 排放？

No

M. 您是否利用数字建模从材料和设备获取隐含碳相关数据？

No

N. 您是否电动汽车充电基础设施融入到车队、员工和/或客户的运营中？

No

O. 您是否将部分车队车辆或现有停车位改造成电动汽车或可供电动汽车使用？  

No

P. 您是否在一定程度上实现了运营电气化，以减少范围 1 排放并通过使用可再生能源来减少碳足迹？

No

Q. 您是否选择购买隐含碳量低的材料和设备？

No

R. 您是否借助视情维护来延长设备使用寿命、延迟购买新设备并减少相关的隐含碳排放？

S. 您是否购买了碳补偿，以抵消范围 1 和范围 3 的任何残余排放？

T. 您是否通过提高运营效率来减少用水？

Green areas irrigation is sourced from treated sewage/waste water treatment unit.

U. 您是否根据水可用性风险预测来监控和调整用水量？

No

V. 您是否拥有以效率为核心的就地清洗、水和废水处理及回收优化计划？ 

No

W. 您在日常运营中是否会采购循环材料并最大限度减少浪费？

No

X. 您是否有计划对使用矿物能源的流程实现电气化？

No

Y(i). 您是否部署了创新技术或循环商业模式？ 请选择所有适用项：

部署了创新技术以减少运营的能耗和碳排放

Y(ii). 这些创新取得了哪些成果？

Participating and sharing the project's idea with too many companies and institutions.

其他文件（如有）

Translation (when applicable)